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Ceramic Filling Pump with Ceramic Pump Manufacturer
Materials：Alumina (Al2O3)/ Zirconia(ZrO2) /Si3N4 /SiC ...etc
Sizes：Custom according to the drawings
Delivery times：2 -25 days(depends on the quantity)
Precision：Ra 0.1um tolerance: 0.001mm... etc
Features：Heat resistance / Wear resistance / High purity / Refractory / High Corrosion / Good Insulation...
Customized：Can be custom for special sizes and shapes
Ceramic plates sheet substrate disc series
Ceramic Filling Pump Hardness Wear Strength and High Temperature Resistance Ceramic Pump
Alumina Zirconia Ceramic Filling Pump
High precision Alumina Zirconia Ceramic Pump/ Valve
Ceramic Filling Pump widely used in pharmaceutical, chemical, food, scientific research need filling precision instruments such as the minimum filling quantity: 1 ml biggest filling quantity: 1000 ml filling accuracy: 0.5% or less use temperature: 10 ℃ and 40 ℃.
Properties of Ceramic Filling Pump
1. Refractory, High Temperature Resistance, Maximum Used Temperature: 1800 ºC (3272ºF)...
2. Hardness Strength Up To Mohs 9.0; HRA 80-90, Wear Resistance wear rate 0.68 mm3·m-2·h-1....
3. High Voltage, Good Insulation Performance ,Electrical Resistivity Up To 10∧14 Ohm.Cm...
4. High Polished Surface Up To Rz0.8(Ra0.1) ...
5. Superior Mechanical Strength, Max 10 MPa.m1/2 Fracture toughness,
6. Pressure Resistance, Max 2300MPa compressive strength...
7. Anti-High Corrosion Resistance, Such As Acid Alkali Resistance...
8. Long Service Life...
9. Other excellent property
Application of Ceramic Filling Pump
Pharmaceutics
Topical and parenterals: inject able in vials, ampoules, syringes, enema.
Entrails: syrups, capsules, drop
Liquid Food
Beer, beverage, dairy, wine, edible oil.
Cosmetics
Perfumes, lotions, creams, pastes, shampoo and make-up.
Others
Ink, reagents, chemicals.
Perfusion Scope and Precision of Ceramic Pump
Perfusion Volume Scope: 0.1-2000ml or custom design.
Super High Perfusion precision: perfusion transmitter is water for injection)±0.25%
The component of ceramic pump:
| Plunger shaft rod | Diameter (D:3-35mm) |
| Length (L:20-650mm) | |
| Can be machining thread,polishing,connecting metal part | |
| Sleeve pump body | Inside Diameter as small as 0.3 mm |
| Longth as long as 400mm, as short as 0.5mm | |
| Inside Diameter tolerance we could make as fine as 0.002mm | |
| Outside Diameter tolerance as fine as 0.001mm | |
| Wall thickness:0.5-15mm | |
| Pump head | Can be customized |
| Sealing rings | Can be customized |
| Metal parts | Can be customized |
It has the following characteristics
(1) high performance technical ceramic material, with high hardness, wear resistance, high temperature resistance, corrosion resistance and other properties.Ensure the material performance is reliable.
(2) the microporous structure obtained from the plunger working face with unique processing means has self-lubricating effect, which changes the mechanism of sliding friction and lubrication of the traditional plunger pump.
(3) the surface of the inner cavity is fluid structure without dead Angle and groove.The surface of inner cavity and the surface of plunger are processed to mirror surface by advanced high-precision internal and external cylindrical grinder.
(4) the pump body structure is made of 316L stainless steel with seal for easy disassembly.
(5) this kind of product has been tested for its corrosion resistance, ph resistance and safety performance, and its indicators have reached the level of similar foreign products.
(6) the shape and size can be designed and processed according to the needs of users.
Ceramic materials(include but not limited belows)
· 95%--99.99% Alumina (Al2O3)
· Silicon Carbide
· Silicon Nitride
· TTZ: Magnesia partially stabilized Zirconia (ZrO2)
· YTZP: Yttria partially stabilized Zirconia (ZrO2)
· ZDY: Yttria fully stabilized Zirconia (ZrO2)...
| Al2O3 | ZrO2/Y2O3 | ZrO2/MgO | MgO | SiC | Si3N4 Reaction sintered | Si3N4 Hot pressed | ALN | |
| Physical properties | ||||||||
| Density (g/cm³) | 3,9 | 5,9 | 5,75 | 3,58 | 3,2 | 3,27 | 3,29 | 3,26 |
| Molecular weight (g/mole) | 102 | - | - | 40,4 | 40,1 | 140 | 140 | 41 |
| Maximum service temperature air (°C) | 1700- 1800 | 1500 | 1000 | 2200 | 1500 | 1200- 1500 | 1100- 1600 | 1000- 1800 |
| Mechanical properties | ||||||||
| Hardness (Mohs) | 9 | - | - | 5,5 | 9 | - | - | 7 |
| Modulus of elasticity (GPa) | 300-400 | 200 | 200 | 250-300 | 420 | 170-220 | 280-310 | 318 |
| Poisson's ratio | 0,25 | - | - | 0,18 | 0,14 | 0,25-0,26 | 0,27 | 0,25 |
| Fracture toughness (MPa.m1/2) | 2-3 | 7-13 | 6-10 | - | 2,5-3,5 | 3,5-5 | 6,1 | 4,5 |
| Electrical properties | ||||||||
| Dielectric constant | 9-10 | - | - | 9-10 | - | 10 | 10 | 9,2 |
| Electrical resistivity at 20°C (Ohm.cm) | >1014 | 1013-1014 | >1010 | - | 102-106 | >107 | 1012- 1015 | >1014 |
| Dielectric strength (kV/mm) | 10-20 | 9 | 2-10 | - | - | - | - | 15 |
| Thermal properties | ||||||||
| Specific heat (J/K/kg) | 900 | 400-500 | 420 | 870-880 | 750 | 690 | 680-800 | 800 |
| Thermal conductivity (W/m/K) at 20°C | 26-35 | 2,2-3,2 | 1,5-2,5 | 40-50 | 63-155 | 9-30 | 15-43 | 180 |
| Coefficient of thermal expansion ( 10-6) from 20 to 1000°C | 8-9 | 10-11 | 5-16 | 10-13 | 4-5 | 3 | 3,3 | 4,4-5,3 |
| Melting point (°C) | 2050 | 2590 | - | 2800 | 2500 | 1900 | 1900 | 2200 |
Customization & Machining Service:
As a ceramic plunger manufacturer,us offer a wide of the ceramic plunger specification,and customized&machinables. Get a Quote On Your Customized Now!! or up a files by EMAIL.
Our Custom Capabilities:
1.High Purity Martoxid Powder
2.OEM Support, More Than 10 Technicians With 5-Year R&D Experience
3.35000 ㎡workshop, annual output could reach hundred million pieces.
4.All crafts are inspected strictly based on drawings,checked each month.
5.Best Service And Quick Delivery Via Fedex,DHL,UPS,TNT Etc.
Lead time:within 20 working days after comfirmed order. the samples within 3 days
| Technical reference of manufacture | |
| Dimensional accuracy | Up to 0.001mm |
| Concentricity | Up to 0.003mm |
| Parallelism | Up to 0.002mm |
| The inner hole tolerance | The minimum 0.005mm |
| Straight flute | The narrowest 0.1x100mm |
| The thickness of the size | Minimum to 0.02mm |
| The screw thread | Minimum internal thread M2 |
| Cylindricity | Up to 0.004mm |
| The linear tolerance | Up to 0.001mm |
| The smallest aperture | The minimum 0.07mm |
| Precision process | CNC maching,grinding,lapping |
| Surface finish | Glazed,polishing or metallized |
FAQ
1. Monthly Capacity: 50,000-60,000 pcs;
2. Material: OEM or as per your suggestion;
3. Lead time: about 7-20 days, pls confirm the quantities required;
4. Incoterm: FOB, CFR, CIF;
5. Delivery Cost: It is determinated by the destination port;
6. Payment Term: PayPal; T/T; L/C.
7. Shipment: by sea, by air, by courier, by post, etc.
Feedback
1. For any query or doubt, please contact us firstly, we will update with you soon;
2. For any other satisfaction, please also feedback to us, which could improve our service better and better.
For more information about ceramics parts,please contact our engineers in time >>>
