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Tig welding nozzles wear resistance chemical ceramic nozzles for tig welding torch
Materials：Alumina (Al2O3)/ Zirconia(ZrO2) /Si3N4 /SiC ...etc
Sizes：Mini ID:0.3mm;Mini length:0.5mm;Max length: 400mm
Delivery times：2 -25 days(depends on the quantity)
Precision：Ra 0.1um tolerance: 0.001mm... etc
Features：Heat resistance / Wear resistance / High purity / Refractory / High Corrosion / Good Insulation...
Customized：Can be custom for special sizes and shapes
Ceramic plates sheet substrate disc series
Tig Welding Nozzles Wear Resistance Chemical Ceramic Nozzles For Tig Welding Torch
Alumina is one kind of structural ceramic with the performance of good insulation, high strength with accurate size. Using alpha high purity material, sintered by 1800°C, with unique molding method, Mingrui Ceramics provides wide series precision machining alumina (Al2O3) ceramic insulating nozzle, industrial spray nozzles, alumina ceramic nozzle for welding torch and other more ceramic nozzles with varieties of specifications, also we can make different items according your drawing and technical requirement.
We can custom the Alumina ceramic welding nozzle welding tip professionally, which in different shape, size and other specifications. Compared with metal nozzles, the ceramic nozzles can withstand higher temperature ( up to 1500 degree c ) and with longer working life ( about 10 times ). It's your better choice for welding machines.
The excellent advance ceramic propeties:
· Flexural strength · Chemical resistance · Electrical insulation · Corrosion resistance · Dielectric strength
· Wear resistance · Temperature resistance · Thermal conductivity · High voltage · Hardness...
Ceramic materials
· 95%--99.99% Alumina (Al2O3)
· Silicon Carbide
· Silicon Nitride
· TTZ: Magnesia partially stabilized Zirconia (ZrO2)
· YTZP: Yttria partially stabilized Zirconia (ZrO2)
· ZDY: Yttria fully stabilized Zirconia (ZrO2)...
| Al2O3 | ZrO2/Y2O3 | ZrO2/MgO | MgO | SiC | Si3N4 Reaction sintered | Si3N4 Hot pressed | ALN | |
| Physical properties | ||||||||
| Density (g/cm³) | 3,9 | 5,9 | 5,75 | 3,58 | 3,2 | 3,27 | 3,29 | 3,26 |
| Molecular weight (g/mole) | 102 | - | - | 40,4 | 40,1 | 140 | 140 | 41 |
| Maximum service temperature air (°C) | 1700- 1800 | 1500 | 1000 | 2200 | 1500 | 1200- 1500 | 1100- 1600 | 1000- 1800 |
| Mechanical properties | ||||||||
| Hardness (Mohs) | 9 | - | - | 5,5 | 9 | - | - | 7 |
| Modulus of elasticity (GPa) | 300-400 | 200 | 200 | 250-300 | 420 | 170-220 | 280-310 | 318 |
| Poisson's ratio | 0,25 | - | - | 0,18 | 0,14 | 0,25-0,26 | 0,27 | 0,25 |
| Fracture toughness (MPa.m1/2) | 2-3 | 7-13 | 6-10 | - | 2,5-3,5 | 3,5-5 | 6,1 | 4,5 |
| Electrical properties | ||||||||
| Dielectric constant | 9-10 | - | - | 9-10 | - | 10 | 10 | 9,2 |
| Electrical resistivity at 20°C (Ohm.cm) | >1014 | 1013-1014 | >1010 | - | 102-106 | >107 | 1012- 1015 | >1014 |
| Dielectric strength (kV/mm) | 10-20 | 9 | 2-10 | - | - | - | - | 15 |
| Thermal properties | ||||||||
| Specific heat (J/K/kg) | 900 | 400-500 | 420 | 870-880 | 750 | 690 | 680-800 | 800 |
| Thermal conductivity (W/m/K) at 20°C | 26-35 | 2,2-3,2 | 1,5-2,5 | 40-50 | 63-155 | 9-30 | 15-43 | 180 |
| Coefficient of thermal expansion ( 10-6) from 20 to 1000°C | 8-9 | 10-11 | 5-16 | 10-13 | 4-5 | 3 | 3,3 | 4,4-5,3 |
| Melting point (°C) | 2050 | 2590 | - | 2800 | 2500 | 1900 | 1900 | 2200 |
| Precision of manufacture Alumina nozzles | |
| Dimensional accuracy | Up to 0.001mm |
| Smoothness | Highest possible mirror |
| Concentricity | Up to 0.003mm |
| Parallelism | Up to 0.002mm |
| The inner hole tolerance | The minimum 0.005mm |
| Straight flute | The narrowest 0.1x100mm |
| The thickness of the size | Minimum to 0.02mm |
| The screw thread | Minimum internal thread M2 |
| Cylindricity | Up to 0.004mm |
| The linear tolerance | Up to 0.001mm |
| The smallest aperture | The minimum 0.07mm |
| Precision process | CNC maching,grinding,lapping |
| Surface finish | Glazed,polishing or metallized |
| Visual quality: 1. No cracks, no dark dots, no contamination and sharp edges; 2. Evenly distributed glaze with very smooth surface | |
Customization & Machining Service
As a professional manufacturer of Ceramic Sandblasting Nozzles.We can custom the sepcial specifications of ceramic tubes, rod or other ceramic parts.High quality,Factory price, on-time delivery, High composition of ceramics
FAQ
1. Monthly Capacity: 50,000-60,000 pcs;
2. Material: OEM or as per your suggestion;
3. Lead time: about 7-10 days, pls confirm the quantities required;
4. Incoterm: FOB, CFR, CIF;
5. Delivery Cost: It is determinated by the destination port;
6. Payment Term: PayPal; T/T; L/C.
7. Shipment: by sea, by air, by courier, by post, etc.
Feedback
1. For any query or doubt, please contact us firstly, we will update with you soon;
2. For any other satisfaction, please also feedback to us, which could improve our service better and better.
For more information about ceramics parts,please contact our engineers in time>>>
